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Online diagnostics and documentation for process automation infrastructure
In many conveyor systems, worn coatings cause unnecessary failures – whether in the food and beverage industry or in material handling. For this purpose, igus offers powder coatings made of high-performance polymers called iglidur coating, which make surfaces significantly more wear-resistant and durable. To make it easier for users to retrofit existing systems, the company now also offers coated plates and wire mesh that can be flexibly cut to size and installed. The range is complemented by IC-05PF, the first PTFE‑free coating, which is intended in particular for applications with high hygiene requirements.
200 ms response time for maximised process performance and reliability
At a specialist aerospace equipment manufacturer in Portsmouth, an initiative to reduce energy costs identified steam energy usage that could be optimised. Dart Aerospace involved Bürkert’s engineering team to develop a system that could automatically close steam flow during non-operational periods. This custom-developed flow control system was set live in January 2025 and achieved return on investment in a matter of months.
Measurement of flow and temperature with flexible configuration
Metering and emptying solution for IBCs in the food and beverage industry
APC enables capacity increases without new hardware, energy savings and cost reduction through continuous optimization, and more stable product quality under fluctuating conditions.
Diaphragm metering pumps in robust design ensure reliable treatment processes for a safe resource
Intrinsically safe tablets and smartphones serve as digital and networked hubs for connected workers in the process industry
Increased safety through clarity in challenging situations for the process industry and railway sector
Optimised fixed-focus and zoom lenses, designed to operate in the ultraviolet spectral region (200-400 nanometres)
Structured Data for faster workflows and better decision making
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
Ethernet-APL enables fast, standardized Ethernet communication down to field level, even in hazardous areas. While the technology simplifies engineering, commissioning, and diagnostics, the real value lies in integrated solutions. With engineered, certified systems tailored to customer needs, operators benefit from reduced complexity, faster deployment, and higher system availability.
Upgrading pneumatic control valves with digital capabilities can enhance process quality and efficiency. Though a full digital control system redesign might be prohibitive, integrating digital positioners and process controllers can offer many of the same benefits without requiring a complete overhaul. Author: Kieran Bennett, Industry Manager, Food & Beverage at Bürkert.
Precise material analysis plays a central role in many industries - from the pharmaceutical and food industries to construction materials, biotechnology and environmental sciences. Whether for quality assurance or for predicting material behaviour, the precise characterisation of particles is crucial.
Experts have to collaborate effectively for process plants to be controlled reliably and economically. Safety, reliability, and efficiency must be guaranteed. This means operators of such plants are dependent on experienced project partners who not only supply individual products, but also have a deep understanding of the processes and requirements on-site and are able to use this knowledge to develop customized and long-term sustainable solutions.
The goal of the alliance of the companies Bizerba, FANUC, KILIVATIONS and Schmalz, announced at automatica 2025, is to drive the development and implementation of forward-looking automation solutions in a practical, innovative and customer-centric way
The evaluation of the installed base and its further use is a key decision point in modernization projects. At the same time, Ethernet-based, state-of-the-art field device technology should often be used. For the first time, a product study by Pepperl+Fuchs presented a solution for field devices modern Profinet over Ethernet-APL and those with Foundation Fieldbus H1 (FF-H1) interface at Hannover Messe 2025.
Camera-only variant via kiosk mode available
Pepperl+Fuchs Integrates RFID Reader Into VisuNet GXP HMI Platform and Enables Authentication up to Zone 1/21
Compatibility with harsh environments and different media
Industrial processes involving dry foodstuffs or animal feed can quickly create an explosive atmosphere by stirring up dust. Dust explosions present a huge risk not only to human life, but also in terms of destroyed equipment and unplanned production downtimes. Bormann & Neupert by BS&B offers efficient safety systems that effectively nip dust explosions in the bud or minimise their effects.
Intrinsically safe phone for digital workflows in hazardous environments
Wireless sensors for condition monitoring prevent unplanned downtime of critical centrifugal pump
For hazardous environments and operating temperatures from -40°C to 70°C
Compact wall mounts for a wide temperature range
Personalized medicine means an elementary change for the pharma and biotech industry aimed at the production of large quantities. Pharmabotix is developing automation and robotics solutions for filling smaller batches as they occur in cell and gene therapy. The Swiss company is thereby focusing on a hygienically designed Yaskawa Motoman HD8 industrial robot.
Leak detection with robust fixed mounted solution for monitoring and advanced analytics
Steen-Hansen – a Norwegian manufacturer of fouling prevention and net protecting solutions for aquaculture use as well as of specialized industrial paint systems – has not only successfully overcome quality problems with its newly developed antifouling coatings, but also significantly shortened process times, simply by switching its production facilities to state-of-the-art mixing and dispersion technology.
Automated system for recovering and purifying gases used in gas chromatography (GC)
Digital Twin Platform in Conjunction with Digital Nameplates for the Process Industry Introduced at ACHEMA
Reduction of capital and operating costs in offshore systems above and below water
Flexibly expandable solution that is suitable for use with static and retractable fittings
Wizard guided user support for process optimisation and enhanced sustainability
Multicode Reader for 1D, 2D and texts
Concrete producer PRO BETON’s lone worker protection equipment has incorporated Wearin's IoT solution, which alerts the control center in the event of an accident and detects falls with unrivalled reliability.
Simplified collaborative engineering for automation projects
Supply chain optimization with wireless level measurement: The IIoT radar sensor measures fill levels in mobile tanks, containers and silos. The values are sent to the cloud so that they are available at any time and from anywhere. Close cooperation with users of the innovative sensor has led to further expansion of its fields of application since its market introduction three years ago.
A digital twin is not only the basis for a holistic view of the system and the individual processes. It is also the basis for automatic routines that react autonomously to changes in the process. It helps applications identify unwanted situations and the countermeasures to be taken often long before the plant comes to a standstill. Predictive maintenance is a key to the efficient operation of a process plant. However, digital processes are not a question of individual products or components, but require the seamless interaction of people and systems.
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