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Ensuring quality and consistency in plastic manufacturing and recycling processes
For easy installation with high accuracy and repeatability for safe processes
Hydrostatic level measurement in hazardous areas
Robust technology monitors the most challenging wastewaters
Integrating Electrical Signature Analysis technology (ESA) in high power drives turns modernization into a digital transformation catalyst for industrial assets. These include motors, pumps, fans, mixers and conveyors operating in hot, toxic or hard-to-access environments, previously regarded as unmonitorable.
Precision and accuracy are essential for liquid dosing applications to ensure quality and safety. While these factors are vital at the micro level, macro scale applications, involving litres of product, can also make significant efficiency gains by optimising dosing control. To achieve this, selecting the right valve and measurement technology is vital, with the right level of automation.
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
Maintaining wind turbines and identifying potential vulnerabilities is expensive and time-consuming, especially when they are located offshore. As a result, rotor blades are often simply replaced, a costly process, when damage is merely suspected. The Fraunhofer Institute for Integrated Circuits IIS, working in concert with the Fraunhofer Institute for Wind Energy Systems IWES, has developed a solution that can be used to identify cracks and breakages inside the blades remotely at an early stage.
Agriculture is facing major challenges today. Climate change, increasing demands on sustainability and the pressure to achieve higher yields with lower resource consumption require innovative solutions. Greenhouses offer a controllable environment that can be made even more efficient through technological advances such as the Industrial Internet of Things (IIoT).
Solenoid pilot-operated valves designed for high-pressure applications help to comply with regulations
Integrated drift detection for highest process reliability
The Volume3D volume detection system precisely measures the load on conveyor belts using LiDAR sensors, an evaluation unit, and a rotary encoder. It detects volume, volume flow, and many other data while simultaneously monitoring sensor contamination.
Wireless sensors for condition monitoring prevent unplanned downtime of critical centrifugal pump
Finding possible contaminants in renewable hydrogen helps prevent equipment damages
Digital integration of measurement technology based on resistance thermometers or thermocouples
Absolute sterility, optimised processes and lower operating costs – the food industry is challenged to align its production procedures amid these conflicting interests. The measurement technology employed to check individual process parameters plays a decisive role here. WIKA has now opened up a new chapter in pressure instrumentation: an in-line process transmitter with a “dry” measuring cell takes monitoring of this variable in sterile applications to a higher level.
Reduction of capital and operating costs in offshore systems above and below water
Today, the majority of consumer goods and everyday items are made from petroleum-based plastics. In Germany alone, around six million tonnes of plastic waste is generated every year. About half of this is mechanically recycled into new materials; the rest is used for energy recovery. The incineration of this waste results in the release of CO2, a greenhouse gas. It is therefore important to keep more plastics in the material cycle for climate and environmental reasons. Eight Fraunhofer Institutes are developing new ideas and processes to significantly improve the mechanical recycling rate of plastics as part of the Waste4Future flagship project.
Water management is an increasingly important and challenging issue, particularly in light of concerns such as water scarcity. Greater value is thus being placed on disinfection processes. To protect against bacteria, viruses and other harmful organisms, drinking water requires disinfection and hygiene measures. This also applies to the environment in order that lakes and water-based activities can be enjoyed without hesitation. Disinfection processes play a large role in industrial processes as well. In the beverage industry, drinking water flows directly into the products, while surface waters are frequently used as a coolant in other segments such as energy generation.
Jørgen Andersen, the founder, is still active as chairman of the board for the camera manufacturer.
Leak Detection Sensor Certified for Multiple HVAC Refrigerants
A digital twin is not only the basis for a holistic view of the system and the individual processes. It is also the basis for automatic routines that react autonomously to changes in the process. It helps applications identify unwanted situations and the countermeasures to be taken often long before the plant comes to a standstill. Predictive maintenance is a key to the efficient operation of a process plant. However, digital processes are not a question of individual products or components, but require the seamless interaction of people and systems.
The use of conventional analysis equipment in hazardous areas is complicated due to a lack of approvals. Equipment without ATEX or IECEx certification must be specially protected so that it does not act as an ignition source. At the same time, analysis equipment is essential for many processes. For example, for testing the purity of hydrogen at hydrogen refuelling stations.
Certification according to SIL 1 (IEC 62061) and PL c (EN ISO 13849-1) standards for a wide range of applications
Quick and easy set up without calibration for different media
Robust sensor series in miniature stainless steel housings for hygiene-sensitive production and packaging processes
For a wide range of industrial applications
Precise Level Measurement for viscous media and with low dielectric constants
Detection of air leaks in a bandwidth from 2 – 65 kHz
Safety notification signals for industrial, marine and hazardous areas
Mobile turbidity measurement with laboratory accuracy
Ensuring a high level of safety in the food and beverage industry
Reliable and compact level monitoring with overflow and dry-running protection
Optimised for bulk and mineral applications with high thermal limit and mechanical load capacities.
Looking at all of the business sectors in Germany, industry requires the largest amount of water. This makes access to efficient technology for cleaning and recycling water all the more important for this sector in particular. Ideally, this technology should also allow energy and valuable raw materials to be retrieved so that they can be reused in production.
Rugged and compact stainless-steel housings with ATEX approvals
Monitoring of plastic shrouds for safe magnetic drive for chemical process pumps
What comes to mind when you hear the word “app”? WhatsApp? TikTok? Linked-in? Broadening our scope from these examples that deliver entertainment and connection, what can apps do for users in the process industries? Quite simply, an app is an application software that generates benefits for the user - on your mobile device, in the cloud or on a server 'under the desk'. Let’s take a look at three apps for process instrumentation, exploring their different approaches as well as their advantages.
Decentralized acquisition of intrinsically safe signals from zones 0/20 and 1/21
Improved safety and uptime in hazardous applications through detailed valve assembly and diagnostic data
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