On a high-speed food and beverage line, small errors rarely stay small across the wider production environment
Direct driven blowers for economical and energy-efficient process air generation
Ultra-thin barrier layers on packaging effectively protect food and medicine from oxygen, moisture, and contaminants. The Film-Inspect sensor, developed at Fraunhofer IPM, measures the quality of these barriers during the coating process, enabling process control for the first time.
Robust technology monitors the most challenging wastewaters
Valuable energy is lost in pressure reduction stations, exhaust steam pipes and condensation systems. With Energify system, the company CFT GmbH offers a simple and robust solution for the cost-effective conversion of even slight pressure differences into energy. This saves electricity costs and lowers CO₂ emissions. The system performance is controlled precisely with sliding gate valves from Schubert & Salzer.
Looks matter, but they aren’t everything: long before croissants, biscuits or waffles are placed in protective packaging, manufacturers need to ensure that their contents are exactly as they should be. In upstream steps, producers pave the way for the highest quality, safety and shelf life of ready-to-eat products. Ingenious technologies that work towards this goal are always part of the packaging process.
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
The largest oil producer in the Caribbean used Cogent DataHubTM software in a recent project to modernize their SCADA systems and integrate new IoT-enabled well-monitoring devices
Agriculture is facing major challenges today. Climate change, increasing demands on sustainability and the pressure to achieve higher yields with lower resource consumption require innovative solutions. Greenhouses offer a controllable environment that can be made even more efficient through technological advances such as the Industrial Internet of Things (IIoT).
Battery Energy Storage Systems (BESS) are essential for storing renewable energy and ensuring grid stability. However, their implementation comes with inherent risks, particularly related to lithium-ion battery fires.
Fraunhofer researchers have developed sensor systems and measuring equipment that detect leaks in hydrogen lines and tanks. Applications for the new technology include continuous monitoring of hydrogen shipments and facilities in the chemical industry.
Integrated drift detection for highest process reliability
Industrial processes involving dry foodstuffs or animal feed can quickly create an explosive atmosphere by stirring up dust. Dust explosions present a huge risk not only to human life, but also in terms of destroyed equipment and unplanned production downtimes. Bormann & Neupert by BS&B offers efficient safety systems that effectively nip dust explosions in the bud or minimise their effects.
Cloud solution for portable gas detector logging and analysis
PROFINET Certification for Virtual Controller and Device Instances
The climate crisis is driving demand for the electrification of transportation and energy infrastructure, which in turn is accelerating the need for more powerful and safer rechargeable batteries, including li-ion, sodium-ion, and solid-state. However, one of the key issues affecting battery quality is accurate humidity monitoring and dry control during manufacture.
Steen-Hansen – a Norwegian manufacturer of fouling prevention and net protecting solutions for aquaculture use as well as of specialized industrial paint systems – has not only successfully overcome quality problems with its newly developed antifouling coatings, but also significantly shortened process times, simply by switching its production facilities to state-of-the-art mixing and dispersion technology.
Absolute sterility, optimised processes and lower operating costs – the food industry is challenged to align its production procedures amid these conflicting interests. The measurement technology employed to check individual process parameters plays a decisive role here. WIKA has now opened up a new chapter in pressure instrumentation: an in-line process transmitter with a “dry” measuring cell takes monitoring of this variable in sterile applications to a higher level.
Reliable measurements despite films and adhesion
Supply chain optimization with wireless level measurement: The IIoT radar sensor measures fill levels in mobile tanks, containers and silos. The values are sent to the cloud so that they are available at any time and from anywhere. Close cooperation with users of the innovative sensor has led to further expansion of its fields of application since its market introduction three years ago.
A digital twin is not only the basis for a holistic view of the system and the individual processes. It is also the basis for automatic routines that react autonomously to changes in the process. It helps applications identify unwanted situations and the countermeasures to be taken often long before the plant comes to a standstill. Predictive maintenance is a key to the efficient operation of a process plant. However, digital processes are not a question of individual products or components, but require the seamless interaction of people and systems.
Reliable inspection for pharmaceutical packages
The use of conventional analysis equipment in hazardous areas is complicated due to a lack of approvals. Equipment without ATEX or IECEx certification must be specially protected so that it does not act as an ignition source. At the same time, analysis equipment is essential for many processes. For example, for testing the purity of hydrogen at hydrogen refuelling stations.
For measurements of absolute and gage pressure up to 1.000 bar
Industry pilot project with digital pressure transmitters
Secondary packaging for pharmaceutical products is subject to stringent product protection and labelling requirements. A consistently high-quality, reliable, safe and controlled packaging is therefore absolutely essential in the pharmaceutical sector.
Mobile turbidity measurement with laboratory accuracy
Precise gas mixtures even at high flow
Early detection of pyrolysis gases and temperature changes with AI
Enable a direct connection to the IT world with OPC UA integration/information modeling making data sharing seamless
Every day, sensors in production plants collect huge amounts of data. However, companies seldom realise how valuable the correct evaluation of large amounts of data is. This creates data graves whose potential remains undiscovered. The Heubach Group had a similar experience. However, with Festo AX artificial intelligence, it was proven that benefits for maintenance, engineering and productivity can be achieved from central PID data.
Rugged and compact stainless-steel housings with ATEX approvals
Efficiency in mixing technology through innovative shovel design
For detection of low-conducting media, even process water
IT equipment donation to school in Tanzania
Digital positioner for pneumatic control valves makes diagnostic data easily available
Sensor analyses gas or air contents in liquids
Quick and easy to install device for versatile applications
Even under normal conditions it is not simple to always have the right motor on hand to address a wide range of applications. It is all that much more difficult in large chemical companies if several thousand drives have to be kept running around the clock in harsh explosive environments. In the future, one of the largest chemical companies in the world will be depending on a team of external specialists and the comprehensive range of Simotics XP explosion-protected motors from Siemens.
For safe and leakage-free decoupling for process connections and measuring devices
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