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It wasn’t too long ago that hazardous zones and production zones were reasonably well separated. The areas where explosive gases, vapors, or combustible dusts were present tended to stay in their own very specific environments, and the equipment operating in those areas was specified accordingly. Today, however, that distinction is less clear.
As digital transformation increases demand for data from automation systems – driven by new digital innovations such as advanced analytics, AI and expanded connectivity – maintaining system integrity has become a challenge. ABB’s Luis Duran explores how the concept of “separation of concerns” protect the core of the automation system in a cyber-secure way, while enabling new digital value without compromising operational performance.
Certification to ATEX and IECEx requirements enables IE6 technology to be deployed in hazardous areas
In many conveyor systems, worn coatings cause unnecessary failures – whether in the food and beverage industry or in material handling. For this purpose, igus offers powder coatings made of high-performance polymers called iglidur coating, which make surfaces significantly more wear-resistant and durable. To make it easier for users to retrofit existing systems, the company now also offers coated plates and wire mesh that can be flexibly cut to size and installed. The range is complemented by IC-05PF, the first PTFE‑free coating, which is intended in particular for applications with high hygiene requirements.
200 ms response time for maximised process performance and reliability
Grinding organic waste into pumpable material for stable transport
A long-standing automation partnership between a Swiss machine builder and one of the world’s leading manufacturers of industrial robots is aiming to help transform the pharmaceutical supply chain in Europe with the launch of what is believed to be the ‘smallest’ automated palletising cell for vials and pre-filled syringes.
For easy installation with high accuracy and repeatability for safe processes
The ifm group has announced its financial results for the successful 2025 fiscal year.
Hygiene, compliance and digitalisation combined
At the end of February, NETZSCH Pumps & Systems inaugurated a new, state-of-the-art production facility in Goa. This will more than double the company's previous production capacity in India.
In high-pressure fluid systems, inaccuracy is more than a measurement problem - it’s a performance, safety, and cost risk. From hydraulic power units to oilfield chemical injection skids, reliable flow data under extreme pressure is essential to keeping critical systems running efficiently and safely.
Flexible adaptation to different user requirements
A new wave of more efficient, adaptable and intelligent plant operations is emerging as conventional control systems evolve into modern, open and modular automation ecosystems. Stefan Basenach, Senior Vice President ABB Automation Technology, explains how ABB’s Automation Extended allows industrial organizations to fully embrace the opportunities of digitalization while futureproofing their operations.
Hanna Lundin, product engineer at Emerson, explains in this article how simplified tank monitoring system architectures make it more feasible for companies to implement an automated solution to improve their inventory management, increase safety and efficiency.
Enhancing localised services with more proximity to customers
The new treatment will reduce the high cost of transforming rice straw and citrus pruning waste into plant-based plastics.
The German specialist in mixing, dispersing and powder-wetting technologies, is significantly strengthening its operations in India with the opening of a new facility in Bangalore. The expansion, which includes a larger technical and service team as well as increased local procurement, underscores the company’s long-term commitment to the Indian and Southeast Asian markets.
ELGi Compressors Europe, a subsidiary of ELGi Equipments Limited announced the transformative operational results achieved by its customer, Guttsta Källa AB, a century-old Swedish natural mineral water producer. By implementing a high-performance ELGi compressed air solution, Guttsta Källa has dramatically increased its production throughput while delivering substantial annual energy savings of 120,000 kWh, positioning the company for continued growth in the premium Swedish bottled water market.
For more resistant and durable aluminium drives in harsh environments
APC enables capacity increases without new hardware, energy savings and cost reduction through continuous optimization, and more stable product quality under fluctuating conditions.
Inline Ultrasonic Concentration Measurement and Bubble Detection System
At the Bürkert Trade Press Days we spoke with Georg Stawowy, CEO of Bürkert Fluid Control Systems about the concept of a regenerative economy.
Thermoprocessing solution with comprehensive hardware and software components
Intrinsically safe tablets and smartphones serve as digital and networked hubs for connected workers in the process industry
Elimination of measurement blind spots with safe and easy-to-install solution
Increased safety through clarity in challenging situations for the process industry and railway sector
Precision and accuracy are essential for liquid dosing applications to ensure quality and safety. While these factors are vital at the micro level, macro scale applications, involving litres of product, can also make significant efficiency gains by optimising dosing control. To achieve this, selecting the right valve and measurement technology is vital, with the right level of automation.
Vaisala launches new probe recalibration and reuse service
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
Niederrhein-Gold Tersteegen GmbH & Co. KG in Moers, Germany has been relying on automated guided vehicles (AGV) from ek robotics. After the system was expanded in 2019 to include vehicles for transporting industrial pallets, new transport robots were added in 2024, opening further functional areas and ensuring even higher throughputs and efficient material flows with their continuous operation.
As the world urgently seeks ways to decarbonise, James Clements from Signal Group explains how gas analysis will perform a vital role – particularly in carbon capture, and not just for CO2 but for all of the important greenhouse gases.
IEC Ex approved device for use reliable process control in hazardous areas
Ethernet-APL enables fast, standardized Ethernet communication down to field level, even in hazardous areas. While the technology simplifies engineering, commissioning, and diagnostics, the real value lies in integrated solutions. With engineered, certified systems tailored to customer needs, operators benefit from reduced complexity, faster deployment, and higher system availability.
Upgrading pneumatic control valves with digital capabilities can enhance process quality and efficiency. Though a full digital control system redesign might be prohibitive, integrating digital positioners and process controllers can offer many of the same benefits without requiring a complete overhaul. Author: Kieran Bennett, Industry Manager, Food & Beverage at Bürkert.
The largest oil producer in the Caribbean used Cogent DataHubTM software in a recent project to modernize their SCADA systems and integrate new IoT-enabled well-monitoring devices
Efficient and safe operations with long term accuracy and advanced diagnostics
Stainless-steel motors for the food industry
Addition to the Siemens Xcelerator portfolio mainly in the range of 24 and 48 V motors for intelligent, battery-powered drive solutions.
Optimized performance with more torque for the same size
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