We use cookies to provide you with personalized services and improve our website. More info Ok
Durable, abrasion-resistant performance for flow meters without PFAS-related compliance issues
It wasn’t too long ago that hazardous zones and production zones were reasonably well separated. The areas where explosive gases, vapors, or combustible dusts were present tended to stay in their own very specific environments, and the equipment operating in those areas was specified accordingly. Today, however, that distinction is less clear.
As digital transformation increases demand for data from automation systems – driven by new digital innovations such as advanced analytics, AI and expanded connectivity – maintaining system integrity has become a challenge. ABB’s Luis Duran explores how the concept of “separation of concerns” protect the core of the automation system in a cyber-secure way, while enabling new digital value without compromising operational performance.
In many conveyor systems, worn coatings cause unnecessary failures – whether in the food and beverage industry or in material handling. For this purpose, igus offers powder coatings made of high-performance polymers called iglidur coating, which make surfaces significantly more wear-resistant and durable. To make it easier for users to retrofit existing systems, the company now also offers coated plates and wire mesh that can be flexibly cut to size and installed. The range is complemented by IC-05PF, the first PTFE‑free coating, which is intended in particular for applications with high hygiene requirements.
200 ms response time for maximised process performance and reliability
Nijhuis Saur Industries (NSI), part of Saur Group, introduced PFAS Resolve at IFAT 2026 in Munich. It is a Saur Group solution: a modular concept combining advanced technologies to address the full spectrum of PFAS contamination directly on site.
UL certificates confirm the EtherCAT Technology Group’s assessment and demonstrate that EtherCAT meets IEC 62443 / CRA requirements for Security Level 2 without modifications
Ensuring quality and consistency in plastic manufacturing and recycling processes
In high-pressure fluid systems, inaccuracy is more than a measurement problem - it’s a performance, safety, and cost risk. From hydraulic power units to oilfield chemical injection skids, reliable flow data under extreme pressure is essential to keeping critical systems running efficiently and safely.
The fertilizer sector is caught in a global paradox between growing food to feed billions and the urgent need to decarbonise. Compressors present a largely overlooked opportunity to reduce lifecycle costs and carbon emissions, while enabling more sustainable production of ammonia. Author: Greg Gedney, Business Development Manager, Industrial Operations, Greene Tweed
A new wave of more efficient, adaptable and intelligent plant operations is emerging as conventional control systems evolve into modern, open and modular automation ecosystems. Stefan Basenach, Senior Vice President ABB Automation Technology, explains how ABB’s Automation Extended allows industrial organizations to fully embrace the opportunities of digitalization while futureproofing their operations.
Polyurethanes (PUR) are found in many products, such as upholstered furniture, foam or insulation materials, flooring, paints and even medical catheter tubes. The production of these high-demand plastics, however, relies on toxic isocyanate. Fraunhofer researchers have now developed an alternative production process using harmless dicarbamate.
Hanna Lundin, product engineer at Emerson, explains in this article how simplified tank monitoring system architectures make it more feasible for companies to implement an automated solution to improve their inventory management, increase safety and efficiency.
ELGi Compressors Europe, a subsidiary of ELGi Equipments Limited announced the transformative operational results achieved by its customer, Guttsta Källa AB, a century-old Swedish natural mineral water producer. By implementing a high-performance ELGi compressed air solution, Guttsta Källa has dramatically increased its production throughput while delivering substantial annual energy savings of 120,000 kWh, positioning the company for continued growth in the premium Swedish bottled water market.
APC enables capacity increases without new hardware, energy savings and cost reduction through continuous optimization, and more stable product quality under fluctuating conditions.
Increased safety through clarity in challenging situations for the process industry and railway sector
Precision and accuracy are essential for liquid dosing applications to ensure quality and safety. While these factors are vital at the micro level, macro scale applications, involving litres of product, can also make significant efficiency gains by optimising dosing control. To achieve this, selecting the right valve and measurement technology is vital, with the right level of automation.
Accelerated PLC integration without need for programming
Looks matter, but they aren’t everything: long before croissants, biscuits or waffles are placed in protective packaging, manufacturers need to ensure that their contents are exactly as they should be. In upstream steps, producers pave the way for the highest quality, safety and shelf life of ready-to-eat products. Ingenious technologies that work towards this goal are always part of the packaging process.
Structured Data for faster workflows and better decision making
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
Maintaining wind turbines and identifying potential vulnerabilities is expensive and time-consuming, especially when they are located offshore. As a result, rotor blades are often simply replaced, a costly process, when damage is merely suspected. The Fraunhofer Institute for Integrated Circuits IIS, working in concert with the Fraunhofer Institute for Wind Energy Systems IWES, has developed a solution that can be used to identify cracks and breakages inside the blades remotely at an early stage.
Precise material analysis plays a central role in many industries - from the pharmaceutical and food industries to construction materials, biotechnology and environmental sciences. Whether for quality assurance or for predicting material behaviour, the precise characterisation of particles is crucial.
Experts have to collaborate effectively for process plants to be controlled reliably and economically. Safety, reliability, and efficiency must be guaranteed. This means operators of such plants are dependent on experienced project partners who not only supply individual products, but also have a deep understanding of the processes and requirements on-site and are able to use this knowledge to develop customized and long-term sustainable solutions.
Modular design provides versatility and precision for volumetric and mass flow measurement
The evaluation of the installed base and its further use is a key decision point in modernization projects. At the same time, Ethernet-based, state-of-the-art field device technology should often be used. For the first time, a product study by Pepperl+Fuchs presented a solution for field devices modern Profinet over Ethernet-APL and those with Foundation Fieldbus H1 (FF-H1) interface at Hannover Messe 2025.
Battery Energy Storage Systems (BESS) are essential for storing renewable energy and ensuring grid stability. However, their implementation comes with inherent risks, particularly related to lithium-ion battery fires.
Camera-only variant via kiosk mode available
The Packaging Competence Centre (PCC) is a joint venture between packaging machinery manufacturer Gerhard Schubert GmbH and Berlin-based packaging consultancy Berndt+Partner Group. The new organisation brings together experts in the fields of regulation, packaging design, materials and automation technology to support manufacturers to develop and implement sustainable packaging.
Solution and new hardware now available in six European countries and Brazil
Solenoid pilot-operated valves designed for high-pressure applications help to comply with regulations
Industrial processes involving dry foodstuffs or animal feed can quickly create an explosive atmosphere by stirring up dust. Dust explosions present a huge risk not only to human life, but also in terms of destroyed equipment and unplanned production downtimes. Bormann & Neupert by BS&B offers efficient safety systems that effectively nip dust explosions in the bud or minimise their effects.
Robust sensor series hygiene-sensitive production and packaging processes
Building Up an Intelligent Indoor Environmental Measurement Structure Easily
Advanced pressure measurement technologies not only provide outstanding accuracy and reliability in chemical industry applications, but also help to minimise operational costs without compromising plant safety.
Wireless sensors for condition monitoring prevent unplanned downtime of critical centrifugal pump
Leak detection with robust fixed mounted solution for monitoring and advanced analytics
Identification applications in hazardous areas using RFID over a wide operating temperature range
Product packaging has always polarized: while it is indispensable for maintaining product and consumer safety, some materials are constantly under scrutiny regarding their environmental impact. The EU’s Packaging and Packaging Waste Regulation (PPWR) introduces binding regulations across the EU to mitigate these effects by reducing and replacing certain types of packaging. Packaging manufacturers and brand owners alike can meet those challenges and become PPWR-compliant without sacrificing efficiency and packing quality.
Cleaning systems of industrial large filter systems are often poorly regulated and therefore consume large amounts of expensive compressed air. That´s over now: A new feature of the solenoid valve controller HE 5750 of AXXERON HESCH electronics, allows for an exact setting of the cleaning pressure. We asked the Managing Director, Werner Brandis: How does pre-pressure control work exactly and what are further advantages for the industry?
Digital Edition Download PDF
