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It wasn’t too long ago that hazardous zones and production zones were reasonably well separated. The areas where explosive gases, vapors, or combustible dusts were present tended to stay in their own very specific environments, and the equipment operating in those areas was specified accordingly. Today, however, that distinction is less clear.
As digital transformation increases demand for data from automation systems – driven by new digital innovations such as advanced analytics, AI and expanded connectivity – maintaining system integrity has become a challenge. ABB’s Luis Duran explores how the concept of “separation of concerns” protect the core of the automation system in a cyber-secure way, while enabling new digital value without compromising operational performance.
Easy-to-use logistics solution with optional GPS localisation
At the Bürkert Trade Press Days we spoke with Georg Stawowy, CEO of Bürkert Fluid Control Systems about the concept of a regenerative economy.
Vaisala launches new probe recalibration and reuse service
Looks matter, but they aren’t everything: long before croissants, biscuits or waffles are placed in protective packaging, manufacturers need to ensure that their contents are exactly as they should be. In upstream steps, producers pave the way for the highest quality, safety and shelf life of ready-to-eat products. Ingenious technologies that work towards this goal are always part of the packaging process.
Maintaining wind turbines and identifying potential vulnerabilities is expensive and time-consuming, especially when they are located offshore. As a result, rotor blades are often simply replaced, a costly process, when damage is merely suspected. The Fraunhofer Institute for Integrated Circuits IIS, working in concert with the Fraunhofer Institute for Wind Energy Systems IWES, has developed a solution that can be used to identify cracks and breakages inside the blades remotely at an early stage.
Advanced 4-in-1 flowmeter designed to optimize compressed air and industrial gas consumption
Solving different engineering challenges with the right supplier
Variable speed motor platform to upgrade inefficient direct online induction motors
Addressing complex fluid measurement challenges of Original Equipment Manufacturers (OEMs) across different industries.
The evaluation of the installed base and its further use is a key decision point in modernization projects. At the same time, Ethernet-based, state-of-the-art field device technology should often be used. For the first time, a product study by Pepperl+Fuchs presented a solution for field devices modern Profinet over Ethernet-APL and those with Foundation Fieldbus H1 (FF-H1) interface at Hannover Messe 2025.
Camera-only variant via kiosk mode available
Affordable connectivity for large distances of up to 1.000 m in large plants
Process industries, with a focus on Chemicals plants, are currently experiencing an evolution. Plant operators are grappling with a market that is shifting towards shorter product lifecycles, regularly changing feedstocks, an overall more precise yet rapid approach to production and narrowing profit margins.
Steen-Hansen – a Norwegian manufacturer of fouling prevention and net protecting solutions for aquaculture use as well as of specialized industrial paint systems – has not only successfully overcome quality problems with its newly developed antifouling coatings, but also significantly shortened process times, simply by switching its production facilities to state-of-the-art mixing and dispersion technology.
Software is playing a crucial role in the value chain optimization
A digital twin is not only the basis for a holistic view of the system and the individual processes. It is also the basis for automatic routines that react autonomously to changes in the process. It helps applications identify unwanted situations and the countermeasures to be taken often long before the plant comes to a standstill. Predictive maintenance is a key to the efficient operation of a process plant. However, digital processes are not a question of individual products or components, but require the seamless interaction of people and systems.
Simple and accurate determination of molecular weights
Transforming Plant Process Management with AI
Schubert has developed a new, extremely compact solution to automate the infeed of carton blanks to the packaging machine. The underlying idea is a slim high-performance machine concept in the smallest possible space, which saves manufacturers money and reduces the workload on production staff.
The world is facing a fundamental change to its entire energy supply. All current methods of generating energy are under scrutiny. Nuclear energy has fallen into disrepute for a number of reasons. Meanwhile, hydropower has its own limitations in terms of scope, one of which is its immense impact on the landscape and the associated consequences for flora and fauna. Biomass is another option, but it competes with food production and is also a limited resource. Author: Wolfgang Weber, Pepperl+Fuchs
Whereas in the past only one category of product was usually run on aseptic lines, bottlers of sensitive beverages now face an ever-growing demand for flexibility. Beverage producers who process both aseptically filled beverages and juice and carbonated soft drinks need to use 38-millimeter bottle necks for the former and containers with 28-millimeter openings for the latter. If the bottle neck is to be changed on a PET line, however, to date a comparatively large amount of effort was required to convert the stretch blow molder in particular.
AI-based early detection of abnormalities to increase maintenance efficiency for GC8000 process gas chromatograph
Permanent monitoring of temperature, vibration and seal condition
For micrometer-precise distance measurement – even in the harshest environments
Maintenance-free unit for hygienic valves
Compact ultrasonic measurement for up to 180 °C
How Raman process monitoring is providing a spectra of benefits across the biopharmaceutical industry. Dean Stuart, Product Manager at Thermo Fisher Scientific
Conveniently configure offline for different languages
For easy handling and cleaning without tools
4-20mA head transmitter for Pt100/Pt1000 sensors
Digital positioner for pneumatic control valves makes diagnostic data easily available
What comes to mind when you hear the word “app”? WhatsApp? TikTok? Linked-in? Broadening our scope from these examples that deliver entertainment and connection, what can apps do for users in the process industries? Quite simply, an app is an application software that generates benefits for the user - on your mobile device, in the cloud or on a server 'under the desk'. Let’s take a look at three apps for process instrumentation, exploring their different approaches as well as their advantages.
Improved safety and uptime in hazardous applications through detailed valve assembly and diagnostic data
3D format parts for in-house printing in consistently high quality
Building AI-based detection tools without being a specialist
Specially developed valve for installation with plastic pipes
Cost-efficient switches with M12 Power
"Untouched since the ice age" is not a marketing slogan, but a fact - a real piece of the ice age that still exists today: When the ice melted, immense amounts of water drained away into the rock of the Swabian Alp mountains. The earth shifting in an unusual way then caused this reservoir to be sealed off approximately 400 meters below the outside world. As a result, EiszeitQuell has an original purity and quality - just like water over 10,000 years ago.
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