On a high-speed food and beverage line, small errors rarely stay small across the wider production environment
Wireless scanner in different variants for multiple operating scenarios
At a specialist aerospace equipment manufacturer in Portsmouth, an initiative to reduce energy costs identified steam energy usage that could be optimised. Dart Aerospace involved Bürkert’s engineering team to develop a system that could automatically close steam flow during non-operational periods. This custom-developed flow control system was set live in January 2025 and achieved return on investment in a matter of months.
Ethernet-APL Switch for Safe Field Integration
The fertilizer sector is caught in a global paradox between growing food to feed billions and the urgent need to decarbonise. Compressors present a largely overlooked opportunity to reduce lifecycle costs and carbon emissions, while enabling more sustainable production of ammonia. Author: Greg Gedney, Business Development Manager, Industrial Operations, Greene Tweed
A new wave of more efficient, adaptable and intelligent plant operations is emerging as conventional control systems evolve into modern, open and modular automation ecosystems. Stefan Basenach, Senior Vice President ABB Automation Technology, explains how ABB’s Automation Extended allows industrial organizations to fully embrace the opportunities of digitalization while futureproofing their operations.
Hanna Lundin, product engineer at Emerson, explains in this article how simplified tank monitoring system architectures make it more feasible for companies to implement an automated solution to improve their inventory management, increase safety and efficiency.
In September 2025, a ransomware attack on Collins Aerospace interrupted check-in and boarding systems at major European airports, heavily impacting Heathrow, Brussels, and Berlin. The attackers never breached the airport’s core IT – they didn’t need to. One compromised supplier was enough to paralyze a critical service. Here, Stephan Nobis, business development manager at automation supplier COPA-DATA, discusses why Europe’s critical infrastructure must move from compliance to continuous cybersecurity – or face severe risks.
ELGi Compressors Europe, a subsidiary of ELGi Equipments Limited announced the transformative operational results achieved by its customer, Guttsta Källa AB, a century-old Swedish natural mineral water producer. By implementing a high-performance ELGi compressed air solution, Guttsta Källa has dramatically increased its production throughput while delivering substantial annual energy savings of 120,000 kWh, positioning the company for continued growth in the premium Swedish bottled water market.
Intrinsically safe tablets and smartphones serve as digital and networked hubs for connected workers in the process industry
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
Niederrhein-Gold Tersteegen GmbH & Co. KG in Moers, Germany has been relying on automated guided vehicles (AGV) from ek robotics. After the system was expanded in 2019 to include vehicles for transporting industrial pallets, new transport robots were added in 2024, opening further functional areas and ensuring even higher throughputs and efficient material flows with their continuous operation.
Fraunhofer researchers have developed sensor systems and measuring equipment that detect leaks in hydrogen lines and tanks. Applications for the new technology include continuous monitoring of hydrogen shipments and facilities in the chemical industry.
Process industries, with a focus on Chemicals plants, are currently experiencing an evolution. Plant operators are grappling with a market that is shifting towards shorter product lifecycles, regularly changing feedstocks, an overall more precise yet rapid approach to production and narrowing profit margins.
Steen-Hansen – a Norwegian manufacturer of fouling prevention and net protecting solutions for aquaculture use as well as of specialized industrial paint systems – has not only successfully overcome quality problems with its newly developed antifouling coatings, but also significantly shortened process times, simply by switching its production facilities to state-of-the-art mixing and dispersion technology.
In the keynote at Emerson Exchange 2024 in Düsseldorf, Emersons’s Chief Sustainability Officer Mike Train and Chief Technology Officer Peter Zornio spoke about different aspects of their company's and customer's sustainability journey
For accurate, low maintenance measurement online water analysis system
Concrete producer PRO BETON’s lone worker protection equipment has incorporated Wearin's IoT solution, which alerts the control center in the event of an accident and detects falls with unrivalled reliability.
Leak Detection Sensor Certified for Multiple HVAC Refrigerants
GEA supplies Britvic, one of UK’s leading soft drinks manufacturers, with a heat recovery system at its Beckton site, in London. The installation begins this summer and will result in cutting the factory’s carbon emissions by an estimated 1,200 tons annually – equivalent to the annual energy usage of around 500 UK homes.
Using a Smart Safety Test by safety specialist HIMA, specialty chemicals manufacturer Evonik in Marl, Germany, was able to increase the availability of a propene distillation unit. With the help of partial stroke tests on safety-relevant butterfly valves, the cycles between plant shutdowns can be extended from one to three years. The successful project is being acclaimed as groundbreaking because of its economic significance.
Transforming Plant Process Management with AI
Enhanced process variable and diagnostic standardization for different field device technologies.
Persistent droughts and heat waves in many regions of the world are forcing cities and municipalities to place a stronger focus on the reliability of the water supply not only by optimizing their networks but also by searching for additional sources that could contribute to long-term reliability. Two examples in the German county of Lörrach show how measurement and automation technology specialist Endress+Hauser supports numerous communities with innovative flow instruments.
Monitoring Structural Integrity of LNG Storage Tanks
Pharmaceutical powders form the basis for numerous antibiotics that are essential for comprehensive medical care. However, margins are low and production conditions are complex. This has led to a shift of manufacturing capacities to lower-cost markets. With this development in mind, how can supply bottlenecks be avoided? And what does it take to revive local production?
Cloud-based, smart solutions deliver transparent, digital communication. ProMinent’s web-based platform ensures safe monitoring of system statuses and process data in the cloud from any location. This allows operators in various sectors to improve their process reliability and system efficiency.
The DCS has been the link to production information from the plant floor for decades. We interviewed Mark Taft from ABB who gives a review on DCS technology, digital transformation, and sustainable production.
Sustainable success in industrial manufacturing
"Untouched since the ice age" is not a marketing slogan, but a fact - a real piece of the ice age that still exists today: When the ice melted, immense amounts of water drained away into the rock of the Swabian Alp mountains. The earth shifting in an unusual way then caused this reservoir to be sealed off approximately 400 meters below the outside world. As a result, EiszeitQuell has an original purity and quality - just like water over 10,000 years ago.
Yokogawa Electric Corporation revealed the results of its latest survey to gain further insights into the current and future state of industrial autonomy in process manufacturing. The survey highlights that the number of manufacturers moving forward with industrial autonomy is clearly increasing, and that there is a high awareness of the expected benefits on environmental sustainability.
Bringing color measurements from the lab to the process
Suitable for the oil and gas industry and resistant to drilling mud
Smooth and efficient handovers for greater information transparency for safer and more productive plants
How production security can be at risk if water treatment fails
Keeping a critical infrastructure running – The challenge of covering the last mile to service an oil rig
HANNOVER MESSE 2022 will run as a five day live event with the lead theme “Industrial Transformation from April 25 to 29.
Investment of roughly 46 million Euros in production of level and pressure measurement technology
thyssenkrupp supports Emirati company Helios Industry to build and operate the first green ammonia plant.
8% increased machine speed and boosted machine efficiency to 91% after upgrading from a PLC system to a motion control solution. These are the impressing numbers the liquid filling sachet and tube packaging solutions provider Unette presents after integration of Trio Motion Technology’s complete machine control package including controller, servo drives and motors, to improve its overall productivity.
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