Decoding Tubing Material Solutions

  Enquire / contact me

To guarantee the quality, consistency and safety of a product and reduce operational downtime, designing and implementing the best and most suitable food and beverage dispensing tubing solutions is a critical step

Equipment & Services, Maintenance, Explosion Protection & Safety

Decoding Tubing Material Solutions
Decoding Tubing Material Solutions

From the ubiquitous hand-pump for ketchup on French fries or cheese on nachos to peristaltic pumps for ice cream and slushies, types of food and beverage dispensing equipment vary. Products dispensed by this equipment also vary and include everything from alcohol to soft drinks from dairy to juice and from coffee to condiments. Many of these product categories also feature highly specific and often diverse characteristics. For instance, wine and beer products contain ethanol – a solvent – which can be harmful to many materials. Yogurt, ice cream and milk can accelerate bacterial growth on tubing surfaces if not properly sanitized with cleaning chemicals.

Therefore resistance properties, such as chemical, corrosion, abrasion and pressure – in varying degrees – are critical to the performance of food and beverage dispensing tubing as well the equipment as a whole. And because dispensing equipment is used under varying levels of pressure as well as extreme temperatures, the durability of components is significantly important. Dispensing tubing, though a small component, can have a major impact on the overall effectiveness of both dispensing equipment and an operation. As a result, determining, designing and implementing the appropriate food and beverage dispensing tubing solutions is a critical step to ensuring the quality, consistency and safety of a product – not to mention it can help to reduce operational downtime and offer long-term savings.

Dispensing tubing materials must be carefully selected based on criteria for the specific application to ensure the tubing performs well over its useful product lifecycle. Tubing solutions made from a variety of high-performance polymers and other enhanced materials can offer a wide range of attributes – making them ideally suited for various applications.

Materials

There are several factors to consider when specifying dispensing tubing materials. For example, tubing designed specifically for use with solvents requires special properties in the inner bore to withstand negative effects to taste, odor and product purity caused by extraction from the tubing. Dispensing equipment that utilizes a pressurized pump to dispense the product requires a different material formulated to withstand higher pressure. Often times a multi-material toolset is needed to deliver the best solution. 

Below is a list of materials used in food and beverage dispensing tubing as well as their key properties. 

 

  • Polyvinyl Chloride (PVC) 

This material can be used for aqueous foods, dairy and low alcohol (<10%) beverages but should not be used for products with high fat or alcohol content.  PVC offers sealability, high flexibility, high clarity and some moderate resistance to pressure and cleaning chemicals, but may be prone to leaching, which may impact taste/odor. With the addition of an optimized formulation type and concentration, it can offer a long pump life (50-1000 hours). 

>> Saint-Gobain’s Tygon B-44-3 is an example of PVC tubing.

 

  • Polyolefin-based formulations 

This type of tubing can be used for aqueous foods, dairy and both low and high alcohol content (100%) products, but it should not be used for foods with high fat content.  Polyolefin-based formulations have limited leachables and offer a high resistance to any impact on taste/odor.  However, they usually do not withstand extended dynamic deformations associated with peristaltic pumping – resulting in pump life of 25-100 hours. Nevertheless, this material offers sealability, good flexibility and moderate resistance to pressure and cleaning chemicals. Clarity is typically good for this class of materials. 

>> Tygon 2375 and Versilon 2001 are examples of polyolefin-based tubing.

 

  • Thermoplastic Polyurethane (TPU)

Though suitable for fat and aqueous foods, dairy and low alcohol (<10%) products, these formulations should not be used for foods with high alcohol. Thermoplastic polyurethane tubing products offer sealability and good clarity as well as some resistance to pressure, but may impart some undesirable taste/odor if not designed properly. Likewise, its flexibility is determined by its material design.

>> Saint-Gobain’s Tygon B-44-FF is an example of TPU tubing.

 

  • Thermoplastic Elastomers (TPE) 

This material can be used for aqueous foods, dairy and low alcohol (<10%) beverages but should not be used for foods with fat or high alcohol content. TPV offer high flexibility, sealability and a long pump life (1000 hours); however, it has a low resistance to pressure and is opaque. The polymer also offers some resistance to cleaning chemicals but may have an adverse impact on taste/odor if not designed properly.

>> Tygon A-60-F is an example of TPV tubing.

 

  • Styrenic Thermoplastic Elastomers 

Though nonpolar thermoplastic elastomers are suitable for aqueous foods, dairy and low alcohol (<10%) products, this polymer should not be used for foods with fat or high alcohol content. These materials offer sealability, high flexibility and a long pump life (500-1000 hours); however, it has low clarity and a low resistance to pressure.  It also offers some resistance to cleaning chemicals.

>> Saint-Gobain’s Tygon XL-60 is an example of styrenic thermoplastic tubing.

 

 

  • Silicone Rubber 

This polymer should not be used for products with fat or high alcohol content, but is suitable for aqueous foods, low alcohol (<10%) and dairy products. Silicone rubber offers high flexibility and limited leachables resulting in limited impact on taste/odor; however, it offers no sealability, limited resistance to pressure or cleaning chemicals and possesses poor optical clarity attributes. Given its flexibility is can withstand moderate dynamic deformations associated with peristaltic pumping and offers 25-500 hours of pump life. 

>> Tygon 3350TF and Versilon SPX-50 are examples of silicone rubber tubing.

 

  • Fluoropolymers

These materials are suitable for products with fat and high alcohol content as well as aqueous foods and dairy. Typically semi-rigid, fluoropolymers offer some limited flexibility and clarity, as well as high resistance to pressure and temperature, cleaning chemicals and leaching to offer a high resistance to any impact on taste/odor. They do not offer sealability.

>> Versilon FEP, Versilon PFA-F and Versilon PTFE-F are example of fluoropolymer tubing.

Saint-Gobain Solutions

Though dispensing tubing solutions can go a long way in meeting performance objectives, not all OEMs or brand owners have the expertise or resources necessary to determine the best tubing solution for a dispensing application. Therefore, choosing the right supplier will help ensure that the right food and beverage dispensing tubing is used for the right dispensing application.

Key is a tubing solutions supplier with comprehensive design capabilities and materials science know-how to help OEMs design high-performance dispensing equipment that not only protects the consumer and the food and beverage brand’s integrity but also achieves reduced downtime and long-term cost-savings.

Author: Jackie Fiocca Marketing Specialist, Process Systems at Saint-Gobain Performance Plastics

Posted on September 19, 2017 - (618 views)
Saint-Gobain Performance Plastics
2664 Gilchrist Road
44305 Akron - USA
+1-330-798-924
+1-330-798-6968
View full company profile
Location
Related articles
Configured Products: The Magic Words
Are Off-the-Shelf Optics Always the Best Choice?
Custom-made Seals
Flow Field Flow Fractionation System
Drive Solutions
TE Connectivity celebrated 75 Years of PIDG Terminals and Splices Production
Porvair Sciences Appointed a New OEM Business Development Manager
Rust-free Couplings
Spiral Retaining Ring
Advanced Testing Equipment
Find your Next Reel
Pneumatic Stoppers
Electrical Explosion Protection Equipment
Moisture in Oil Transmitters
Electrical Explosion Protection Equipment
Hannay Reels is the Reel Leader
Hannay Reels: The Reel Leader
On-line Turbidity Measurement: PTV 1000/2000 Lovibond® Water Testing
Siemens Process Instrumentation: Measuring Everything that Matters
On-line Turbidity Measurement - Lovibond Water Testing PTV 1000/2000
Piezoresistive Pressure Transmitters
Pneumatic Stoppers
Leak Detection Technology Prevents Power Outages
Temperature Signal Conditioners Jumpflex
On-line Turbidity Measurement: PTV 1000/2000 Lovibond® Water Testing
BLE-Beacon Technology
On-line Turbidity Measurement - Lovibond Water Testing PTV 1000/2000
The Italian Manufacturer of Rupture Discs
The Italian Manufacturer of Rupture Discs
Onshore and Offshore Safe Networking
Spiral Retaining Ring
Portable Area Lighting System 9455Z0 RALS
Combustion Gas and Emissions Analyzer
Flameless Venting
Clean Room Station
Compressors Control Unit
European Plant with Boosted Process Equipment Manufacturing Capability
Aspirating Smoke Detector
Torque Sensors and maXYmos TL Monitors
Polymer Coating Solutions