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It wasn’t too long ago that hazardous zones and production zones were reasonably well separated. The areas where explosive gases, vapors, or combustible dusts were present tended to stay in their own very specific environments, and the equipment operating in those areas was specified accordingly. Today, however, that distinction is less clear.
In many conveyor systems, worn coatings cause unnecessary failures – whether in the food and beverage industry or in material handling. For this purpose, igus offers powder coatings made of high-performance polymers called iglidur coating, which make surfaces significantly more wear-resistant and durable. To make it easier for users to retrofit existing systems, the company now also offers coated plates and wire mesh that can be flexibly cut to size and installed. The range is complemented by IC-05PF, the first PTFE‑free coating, which is intended in particular for applications with high hygiene requirements.
Direct driven blowers for economical and energy-efficient process air generation
Qlar is opening a new Test Center for reliable pneumatic conveying in Bangalore, India, supporting customers in the metals, cement and energy sectors. With the facility, Qlar is strengthening its position as a provider of practical test infrastructure.
A new wave of more efficient, adaptable and intelligent plant operations is emerging as conventional control systems evolve into modern, open and modular automation ecosystems. Stefan Basenach, Senior Vice President ABB Automation Technology, explains how ABB’s Automation Extended allows industrial organizations to fully embrace the opportunities of digitalization while futureproofing their operations.
Delivering high performance in the UV and visible wavebands for forensic investigation
Polyurethanes (PUR) are found in many products, such as upholstered furniture, foam or insulation materials, flooring, paints and even medical catheter tubes. The production of these high-demand plastics, however, relies on toxic isocyanate. Fraunhofer researchers have now developed an alternative production process using harmless dicarbamate.
APC enables capacity increases without new hardware, energy savings and cost reduction through continuous optimization, and more stable product quality under fluctuating conditions.
Cerafiltec sent out the final shipment for what will become the world largest ceramic membrane bioreactor
At the Bürkert Trade Press Days we spoke with Georg Stawowy, CEO of Bürkert Fluid Control Systems about the concept of a regenerative economy.
Valuable energy is lost in pressure reduction stations, exhaust steam pipes and condensation systems. With Energify system, the company CFT GmbH offers a simple and robust solution for the cost-effective conversion of even slight pressure differences into energy. This saves electricity costs and lowers CO₂ emissions. The system performance is controlled precisely with sliding gate valves from Schubert & Salzer.
The CC-Link Partner Association (CLPA) will mark its 25th anniversary at SPS 2025 in Nuremberg from 25th-27th November. Visitors are invited to live demonstrations on CLPA’s key technology, CC-Link IE TSN and more
Vaisala launches new probe recalibration and reuse service
Looks matter, but they aren’t everything: long before croissants, biscuits or waffles are placed in protective packaging, manufacturers need to ensure that their contents are exactly as they should be. In upstream steps, producers pave the way for the highest quality, safety and shelf life of ready-to-eat products. Ingenious technologies that work towards this goal are always part of the packaging process.
Structured Data for faster workflows and better decision making
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
As the world urgently seeks ways to decarbonise, James Clements from Signal Group explains how gas analysis will perform a vital role – particularly in carbon capture, and not just for CO2 but for all of the important greenhouse gases.
Ethernet-APL enables fast, standardized Ethernet communication down to field level, even in hazardous areas. While the technology simplifies engineering, commissioning, and diagnostics, the real value lies in integrated solutions. With engineered, certified systems tailored to customer needs, operators benefit from reduced complexity, faster deployment, and higher system availability.
Upgrading pneumatic control valves with digital capabilities can enhance process quality and efficiency. Though a full digital control system redesign might be prohibitive, integrating digital positioners and process controllers can offer many of the same benefits without requiring a complete overhaul. Author: Kieran Bennett, Industry Manager, Food & Beverage at Bürkert.
The largest oil producer in the Caribbean used Cogent DataHubTM software in a recent project to modernize their SCADA systems and integrate new IoT-enabled well-monitoring devices
Stainless-steel motors for the food industry
Maintaining wind turbines and identifying potential vulnerabilities is expensive and time-consuming, especially when they are located offshore. As a result, rotor blades are often simply replaced, a costly process, when damage is merely suspected. The Fraunhofer Institute for Integrated Circuits IIS, working in concert with the Fraunhofer Institute for Wind Energy Systems IWES, has developed a solution that can be used to identify cracks and breakages inside the blades remotely at an early stage.
Precise material analysis plays a central role in many industries - from the pharmaceutical and food industries to construction materials, biotechnology and environmental sciences. Whether for quality assurance or for predicting material behaviour, the precise characterisation of particles is crucial.
Optimized performance with more torque for the same size
Solving different engineering challenges with the right supplier
From fertilizer to energy source of the future
Smartphone and tablets have received a cybersecurity certification, which documents their state-of-the-art protection in demanding environments.
Machine and plant manufacturer expands testing capacities, completion planned for the end of October
Reliable measurements of strongly fluctuating levels
Agriculture is facing major challenges today. Climate change, increasing demands on sustainability and the pressure to achieve higher yields with lower resource consumption require innovative solutions. Greenhouses offer a controllable environment that can be made even more efficient through technological advances such as the Industrial Internet of Things (IIoT).
Why Average Roughness (Ra) Is Not Enough
Accurate energy consumption data is essential for companies aiming to achieve climate-neutral production. To support this goal, a consortium of organizations has recently published a groundbreaking specification for interoperable and efficient energy management in industrial and process automation.
Maintaining Compliance with the European Union Methane Emissions Reduction 2024/1787 Ruling Requires Quantitative Optical Gas Imaging
The evaluation of the installed base and its further use is a key decision point in modernization projects. At the same time, Ethernet-based, state-of-the-art field device technology should often be used. For the first time, a product study by Pepperl+Fuchs presented a solution for field devices modern Profinet over Ethernet-APL and those with Foundation Fieldbus H1 (FF-H1) interface at Hannover Messe 2025.
As one of the world's most important industrial trade shows, HANNOVER MESSE 2025 sends out positive signals to industry and politics. Artificial intelligence (AI), automation, digitalization and electrification are driving efficiency leaps in industry. Strong impulses are also coming from partner country Canada, which is actively strengthening and expanding transatlantic cooperation in turbulent times.
To help engineers and operators meet the challenges of precision batching and ensure accurate measurements and smooth process operations, the editorial shares some key insights.
Camera-only variant via kiosk mode available
Fraunhofer researchers have developed sensor systems and measuring equipment that detect leaks in hydrogen lines and tanks. Applications for the new technology include continuous monitoring of hydrogen shipments and facilities in the chemical industry.
Additional 4,000 square meters of production and warehouse facilites for efficient manufacturing processes
The demonstrator, designed as an interactive screen with code readers, has been made possible thanks to the collaboration of ITC Packaging and Famosa
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