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4-wire signal converter for applications with MPO technology for intelligent signal processing
On a high-speed food and beverage line, small errors rarely stay small across the wider production environment
In many conveyor systems, worn coatings cause unnecessary failures – whether in the food and beverage industry or in material handling. For this purpose, igus offers powder coatings made of high-performance polymers called iglidur coating, which make surfaces significantly more wear-resistant and durable. To make it easier for users to retrofit existing systems, the company now also offers coated plates and wire mesh that can be flexibly cut to size and installed. The range is complemented by IC-05PF, the first PTFE‑free coating, which is intended in particular for applications with high hygiene requirements.
Sometimes, digitalization is really straightforward. For example, retrofitting existing water treatment plants to enable transfer of measurement and sensor data to the cloud is now as simple as plugging in an expansion card.
In high-pressure fluid systems, inaccuracy is more than a measurement problem - it’s a performance, safety, and cost risk. From hydraulic power units to oilfield chemical injection skids, reliable flow data under extreme pressure is essential to keeping critical systems running efficiently and safely.
Hydrostatic level measurement in hazardous areas
With SIL 2 certification for limit switches and 4…20 mA output
The fertilizer sector is caught in a global paradox between growing food to feed billions and the urgent need to decarbonise. Compressors present a largely overlooked opportunity to reduce lifecycle costs and carbon emissions, while enabling more sustainable production of ammonia. Author: Greg Gedney, Business Development Manager, Industrial Operations, Greene Tweed
Combination of laser and paramagnetic detection methods for a for a wide range of applications
Asystom SAS, a French company specialising in industrial smart monitoring and predictive maintenance solutions is now a part of the WIKA Group.
Robust and precise flowmeters for dispensing of aggressive media
Hanna Lundin, product engineer at Emerson, explains in this article how simplified tank monitoring system architectures make it more feasible for companies to implement an automated solution to improve their inventory management, increase safety and efficiency.
In September 2025, a ransomware attack on Collins Aerospace interrupted check-in and boarding systems at major European airports, heavily impacting Heathrow, Brussels, and Berlin. The attackers never breached the airport’s core IT – they didn’t need to. One compromised supplier was enough to paralyze a critical service. Here, Stephan Nobis, business development manager at automation supplier COPA-DATA, discusses why Europe’s critical infrastructure must move from compliance to continuous cybersecurity – or face severe risks.
Integrated thermal protection technologies prevent overheating and identify heat sinking issues for equipment longevity
Integrating Electrical Signature Analysis technology (ESA) in high power drives turns modernization into a digital transformation catalyst for industrial assets. These include motors, pumps, fans, mixers and conveyors operating in hot, toxic or hard-to-access environments, previously regarded as unmonitorable.
October marks the 50th year since ABB’s Low Voltage Variable Speed Drive was first brought to market. Developed by Finnish company Strömberg, which went on to become part of ABB, VSD have revolutionized industrial energy consumption and decarbonization
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
Ethernet-APL enables fast, standardized Ethernet communication down to field level, even in hazardous areas. While the technology simplifies engineering, commissioning, and diagnostics, the real value lies in integrated solutions. With engineered, certified systems tailored to customer needs, operators benefit from reduced complexity, faster deployment, and higher system availability.
Maintaining wind turbines and identifying potential vulnerabilities is expensive and time-consuming, especially when they are located offshore. As a result, rotor blades are often simply replaced, a costly process, when damage is merely suspected. The Fraunhofer Institute for Integrated Circuits IIS, working in concert with the Fraunhofer Institute for Wind Energy Systems IWES, has developed a solution that can be used to identify cracks and breakages inside the blades remotely at an early stage.
For proactive maintenance of air systems and detection of energy saving potentials
Solution to deliver analysis and support for hygienic process equipment
Addressing complex fluid measurement challenges of Original Equipment Manufacturers (OEMs) across different industries.
Battery Energy Storage Systems (BESS) are essential for storing renewable energy and ensuring grid stability. However, their implementation comes with inherent risks, particularly related to lithium-ion battery fires.
Optional Stainless-Steel Sleeve for mechanical stabilisation
The need for accurate flow measurement in extreme operating conditions and harsh industrial environments, such as those found in hydraulic system applications and the oil and gas industry, is met by Titan Enterprises' high pressure oval gear fluid flow meters.
Conductivity Sensor is Key to Energy-Saving Dairy CIP System
The Volume3D volume detection system precisely measures the load on conveyor belts using LiDAR sensors, an evaluation unit, and a rotary encoder. It detects volume, volume flow, and many other data while simultaneously monitoring sensor contamination.
Advanced pressure measurement technologies not only provide outstanding accuracy and reliability in chemical industry applications, but also help to minimise operational costs without compromising plant safety.
Wireless sensors for condition monitoring prevent unplanned downtime of critical centrifugal pump
Process industries, with a focus on Chemicals plants, are currently experiencing an evolution. Plant operators are grappling with a market that is shifting towards shorter product lifecycles, regularly changing feedstocks, an overall more precise yet rapid approach to production and narrowing profit margins.
Identification applications in hazardous areas using RFID over a wide operating temperature range
For predictive maintenance in industrial settings
High precision measurements despite high temperatures
Absolute sterility, optimised processes and lower operating costs – the food industry is challenged to align its production procedures amid these conflicting interests. The measurement technology employed to check individual process parameters plays a decisive role here. WIKA has now opened up a new chapter in pressure instrumentation: an in-line process transmitter with a “dry” measuring cell takes monitoring of this variable in sterile applications to a higher level.
Reduction of capital and operating costs in offshore systems above and below water
Minimising downtimes with predictive maintenance
Condition monitoring of assets in hazardous areas
A digital twin is not only the basis for a holistic view of the system and the individual processes. It is also the basis for automatic routines that react autonomously to changes in the process. It helps applications identify unwanted situations and the countermeasures to be taken often long before the plant comes to a standstill. Predictive maintenance is a key to the efficient operation of a process plant. However, digital processes are not a question of individual products or components, but require the seamless interaction of people and systems.
Two-in-One Analyzer for measuring hydrogen sulfide (H2S) and carbon dioxide (CO2) as part of quality and process control
Mechanical bearings and gearboxes — like those used in electric vehicles and wind farms — are often treated with lubricants to avoid friction and wear. The voltage the components might be under impairs the effectiveness of the lubricants to such a degree that the tribological contacts are damaged. As part of the Lube.Life joint research project, researchers at the Fraunhofer Institute for Mechanics of Materials IWM have developed a virtual lubricant lab, which can be used to predict the effects of electrical fields on lubricant stability.
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