Delivering Valves for a New Life Science Facility

  Enquiry / contact me

Creating a new hygienic production facility that includes ATEX zone 1 areas is a complex task, especially when the facility will need over 1,400 control valves.

Pumps, Valves & Compressors

Looking into the plant, where a total of 1.400 different control valves had to be installed
Looking into the plant, where a total of 1.400 different control valves had to be installed
The state-of-the-art manufacturing facility at Purolite’s R&D Centre of Excellence in South Wales, was officially opened in 2018
The state-of-the-art manufacturing facility at Purolite’s R&D Centre of Excellence in South Wales, was officially opened in 2018

Briggs of Burton was appointed by Purolite as the main contractor to design and build additional production facilities consisting of eleven reactor vessels split across nine production areas. Briggs was able to specify the manufacturer of the equipment being installed, (except for the sensors, the supplier for which had already been decided) and chose Bürkert products.

Specialist requirements

The scale of the project meant that the equipment would be located in a range of environments from outdoors to ATEX zone 1. Any valves, sensors or control gear located in potentially explosive atmospheres must be manufactured and certified as well as being installed by suitably qualified engineers.

Having been appraised of the process requirements, Briggs needed process equipment suppliers that could deliver not just the valves but also the 3D CAD drawings and relevant certification to integrate into their overall 3D model. The drawings are essential for the design engineers to finalise the valve locations and ensure that all the equipment will fit into the space available around the vessels. 

Briggs initially approached Bürkert for diaphragm valves, but during the discussions about the project, it became apparent that Bürkert would be able to deliver all the process valves they needed. This would include, butterfly, quarter turn, diaphragm and manual valves.

Improved eficiency

In total, the project needed over 1,400 process valves and each one had to be accompanied by certification documents and drawings. The delivery of this information was greatly simplified when Bürkert setup an online resource for Briggs engineers to login and access all the information they required.

The logistics of the project were also further simplified when Bürkert packaged together all the valves for each production area and labelled them accordingly. This made the installation process much quicker and ensured that all the necessary valves were in the correct location.

Aside from the standard process valves, Bürkert was also able to create bespoke solutions for tank bottom valves; multi-seat valve blocks were also manufactured to minimise the footprint of the installation. Bürkert’s specialist manufacturing capabilities ensured that every part was delivered with the correct control gear and seals for a simple installation. Damien Moran, Field Segment Manager Hygienic, Pharmaceutical for Bürkert, explains: “Our aim is to deliver the best solution for the customer and our products are designed so that they fit into local, decentralised or, as in this case, centralised control structures. With some additional advice, we were able keep the project costs to a minimum, while ensuring reliability.”

Reducing costs

All the automated valves for this project have pilot solenoid valves in the control head, or in the case of the quarter turn valves, located in the switch box on the top of the controller. This made a number of external valve islands and the associated ATEX rated pneumatic control.

Posted on April 29, 2020 - (434 views)
Bürkert GmbH & Co. KG
74653 Ingelfingen - Germany
View full company profile
More products from this supplier
Coriolis Flowmeter for Small and Smallest Quantities
Control Head with IO-Link
ATEX-approved SAW Flowmeter
Precision Valves for Carbon Capture Technology
Online Water Analysis System
Making the Right Fit
Hygienic Rotary Valve Actuator
Smart Valve Positioner for Hygienic Processes
Intelligent Valve Island for Process Applications
Non-contact Radar Measuring Device
Related articles
ATEX Certified Scroll Pumps
Double-Diaphragm Gas Pumps
Actuator for Safe and Reliable Valve Automation
Pinch Valves for Single-Use Applications
Rotary Lobe Pump with High Volumetric Efficiency
PED-Compliant Cast Pipeline Basket Strainers
Precise, Compact and Lightweight Control Valve
Hopper Pump With Cutting Device
Draw Wire Sensor for Level Measurement
Versatile Butterfly Valves
Handle with... CO.RA.
handle with... CO.RA
Customized Pump Technology. For Life.
Precious Resource FOR LIFE
Handle with.... CO.RA
Always working when you need it
handle with... CO.RA.
Valves and Systems for the Pharmaceutical and Chemical System
Dbb Trunnion Ball Type Valve
Valves and Control Systems
Smart Safety Valve for Technical Gases
Dome Pressure Regulator with Integrated Digital Sensor Technology
Super High Response Speed Servo Valve
Liquid Filtration Solutions
Programmable Dispensing System PDS100
Programmable Dispensing System PDS100
Pinch Solenoid Valves
Hygienic Thermowells for Safe Processes
Pneumatic Stoppers
Canned Motor Pumps
Polymer Coating Solutions
Rotary Lobe Pump TORNADO T2
Valveless Metering Pumps and Dispensers CeramPump®
Valveless Ceramic Pumps
Solenoid Driven Metering Pump
Pumps & process equipment:
Low power solenoid valves
Progressing cavity pumps
The chemistry is right in Asia
Screw blowers