Inline Ultrasonic Bubble Detection System

Inline Ultrasonic Concentration Measurement and Bubble Detection System

  • Image: SensoTech GmbH
    Image: SensoTech GmbH
  • Anomaly detection at an early stage supports both predictive maintenance and consistent process safety. Image: SensoTech GmbH
    Anomaly detection at an early stage supports both predictive maintenance and consistent process safety. Image: SensoTech GmbH

In many industrial processes, including alkaline electrolysis, the early and reliable detection of gas bubbles plays a crucial role in maintaining process stability, product quality, and equipment protection. Even small amounts of gas can indicate disturbances such as leaks, backflow, or phase transitions that compromise measurement accuracy and overall system performance.

Using ultrasonic technology, SensoTech’s LiquiSonic® system provides real-time detection of gas bubbles directly in the process line. The sensor continuously analyses acoustic signals, while an intelligent algorithm identifies characteristic patterns caused by gas-related disturbances. This enables operators to recognize anomalies at an early stage and supports both predictive maintenance and consistent process safety.

Replacement of manual sampling

LiquiSonic® sensors are designed for continuous inline operation and can simultaneously measure concentration and detect gas bubbles, eliminating the need for manual sampling. Their robust, maintenance-free design and high measurement accuracy make them suitable for a wide range of applications – from chemical and energy processes to carbon capture, green fuel synthesis, and other fluid-based systems where reliability and transparency are essential. The combination of two critical measurement functions – concentration monitoring and gas bubble detection – into a single, reliable inline solution increases efficiency, operational safety, and scalability. 
 

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