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It wasn’t too long ago that hazardous zones and production zones were reasonably well separated. The areas where explosive gases, vapors, or combustible dusts were present tended to stay in their own very specific environments, and the equipment operating in those areas was specified accordingly. Today, however, that distinction is less clear.
As digital transformation increases demand for data from automation systems – driven by new digital innovations such as advanced analytics, AI and expanded connectivity – maintaining system integrity has become a challenge. ABB’s Luis Duran explores how the concept of “separation of concerns” protect the core of the automation system in a cyber-secure way, while enabling new digital value without compromising operational performance.
In many conveyor systems, worn coatings cause unnecessary failures – whether in the food and beverage industry or in material handling. For this purpose, igus offers powder coatings made of high-performance polymers called iglidur coating, which make surfaces significantly more wear-resistant and durable. To make it easier for users to retrofit existing systems, the company now also offers coated plates and wire mesh that can be flexibly cut to size and installed. The range is complemented by IC-05PF, the first PTFE‑free coating, which is intended in particular for applications with high hygiene requirements.
Nijhuis Saur Industries (NSI), part of Saur Group, introduced PFAS Resolve at IFAT 2026 in Munich. It is a Saur Group solution: a modular concept combining advanced technologies to address the full spectrum of PFAS contamination directly on site.
For easy installation with high accuracy and repeatability for safe processes
Wireless scanner in different variants for multiple operating scenarios
Compact relay for demanding environments, with screw or push-in connection
Hygiene, compliance and digitalisation combined
Making aluminium drives resistant to cleaning chemicals
New antenna design for reliable performance in demanding bulk solids applications
At a specialist aerospace equipment manufacturer in Portsmouth, an initiative to reduce energy costs identified steam energy usage that could be optimised. Dart Aerospace involved Bürkert’s engineering team to develop a system that could automatically close steam flow during non-operational periods. This custom-developed flow control system was set live in January 2025 and achieved return on investment in a matter of months.
Sometimes, digitalization is really straightforward. For example, retrofitting existing water treatment plants to enable transfer of measurement and sensor data to the cloud is now as simple as plugging in an expansion card.
Hydrostatic level measurement in hazardous areas
Intelligent pump features for flow, pressure , vacuum control and dosing
Around 170 IEC experts for explosion protection meet in Mannheim for two weeks to discuss current safety-related topics such as robotics, drones, lithium batteries and more.
Fraunhofer project for better recycling processes of paper packaging
The fertilizer sector is caught in a global paradox between growing food to feed billions and the urgent need to decarbonise. Compressors present a largely overlooked opportunity to reduce lifecycle costs and carbon emissions, while enabling more sustainable production of ammonia. Author: Greg Gedney, Business Development Manager, Industrial Operations, Greene Tweed
Ultra-thin barrier layers on packaging effectively protect food and medicine from oxygen, moisture, and contaminants. The Film-Inspect sensor, developed at Fraunhofer IPM, measures the quality of these barriers during the coating process, enabling process control for the first time.
For safe inspection of processes in hazardous environments
SOPAT and Parsum optical inline systems will further strengthen the process analysis portfolio. The Germany-based specialist in inline process measurement technology, retaining the company’s staff in Berlin and Chemnitz.
Polyurethanes (PUR) are found in many products, such as upholstered furniture, foam or insulation materials, flooring, paints and even medical catheter tubes. The production of these high-demand plastics, however, relies on toxic isocyanate. Fraunhofer researchers have now developed an alternative production process using harmless dicarbamate.
The latest trends in robotics can be experienced at HANNOVER MESSE 2026 from April 20 to 24.
Metering and emptying solution for IBCs in the food and beverage industry
Improved efficiency of protein capture with Surface Acoustic Wave Flowmeters
Hanna Lundin, product engineer at Emerson, explains in this article how simplified tank monitoring system architectures make it more feasible for companies to implement an automated solution to improve their inventory management, increase safety and efficiency.
Suitable for vertical and horizontal alignment
APC enables capacity increases without new hardware, energy savings and cost reduction through continuous optimization, and more stable product quality under fluctuating conditions.
Robust technology monitors the most challenging wastewaters
BASF already produces metal-organic frameworks (MOFs) on an industrial scale that can store large quantities of CO₂ and water vapour in a limited space.
Valuable energy is lost in pressure reduction stations, exhaust steam pipes and condensation systems. With Energify system, the company CFT GmbH offers a simple and robust solution for the cost-effective conversion of even slight pressure differences into energy. This saves electricity costs and lowers CO₂ emissions. The system performance is controlled precisely with sliding gate valves from Schubert & Salzer.
Increased safety through clarity in challenging situations for the process industry and railway sector
For accurate and stable measurements of process temperatures above 100 °C
Optimised fixed-focus and zoom lenses, designed to operate in the ultraviolet spectral region (200-400 nanometres)
Vaisala launches new probe recalibration and reuse service
October marks the 50th year since ABB’s Low Voltage Variable Speed Drive was first brought to market. Developed by Finnish company Strömberg, which went on to become part of ABB, VSD have revolutionized industrial energy consumption and decarbonization
Field tests with end-users in the process industry show positive results in test installations
Looks matter, but they aren’t everything: long before croissants, biscuits or waffles are placed in protective packaging, manufacturers need to ensure that their contents are exactly as they should be. In upstream steps, producers pave the way for the highest quality, safety and shelf life of ready-to-eat products. Ingenious technologies that work towards this goal are always part of the packaging process.
With the growing complexity of technical plants, demographic shifts in the workforce, and increasingly stringent regulatory requirements, traditional methods of risk assessment are reaching their limits. To meet these challenges, TÜV SÜD has developed a digital approach, called iaHAZOP, that builds on established risk assessment methods and extends them into the digital domain. The process industry now has a tool that redefines the state-of-the-art in technical risk management. Authors: Michael Pfeifer, Senior Expert Adaptive Safety and Alexander Kurdas, Expert for Machinery and Electrical Safety. TÜV Süd
As the world urgently seeks ways to decarbonise, James Clements from Signal Group explains how gas analysis will perform a vital role – particularly in carbon capture, and not just for CO2 but for all of the important greenhouse gases.
Ethernet-APL enables fast, standardized Ethernet communication down to field level, even in hazardous areas. While the technology simplifies engineering, commissioning, and diagnostics, the real value lies in integrated solutions. With engineered, certified systems tailored to customer needs, operators benefit from reduced complexity, faster deployment, and higher system availability.
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